Page 5 - ASEAN Chainflex Catalogue 2023

Classification of chainflex cables according to basic requirements, travel distance, oil-resistance and torsion Tell us what you think! Definition of the icons used in the catalogue
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The chainflex class is composed of 4 parts:
To make selection easier, we have classified all chainflex cables according to 4 criteria:
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basic application requirements, travel distance, oil resistance and torsion. The higher the Yes, we can! Catalogue improvement.
Basic requirements Travel distance Oil resistance Torsion number the better the cable. Dear customers,
1 to 7 1 to 6 1 to 4 1 to 4 Bend radius Temperature v max. unsup- a max. Travel distance
Example: If you are looking for a cable which is suitable for the highest mechanical load, travel distance with every new chainflex catalogue we work hard ported/gliding
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1 Basic requirements low 1 2 3 4 5 6 7 highest up to 100 m for unsupported and gliding applications and oil-resistant following DIN EN 60811-2-1. to make it better and easier to use. We know our
2 Travel distance unsupported 1 2 3 4 5 6 400 m + catalogue so well that many details are clear to
3 Oil-resistance none 1 2 3 4 highest Choose from the classification overview: us, but maybe not to everyone else! Torsion UV-resistance Nominal voltage Testing voltage Oil resistance
4 Torsion none 1 2 3 4 ±360°
Basic requirements: 7 That‘s why we ask you for your opinion. What do
Travel distance: 5 you like in the catalogue? And more importantly
1 Basic requirements Oil resistance: 4 Luther Tan what don‘t you like?
1: Flexible cables Torsion: 2 ASEAN Product Manager Offshore Flame-retardant Silicon-free Halogen-free Lead free
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2: Highly flexible cables This results in the cable classification – here "Class 7.5.4.2". This can be found on every product page. chainflex cables Send us an e-mail to
3: Cables without special structure (e.g. winding in layers) for use in e-chains . Tel : +65 9773 8793 chainflex@igus-asean.com
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E-Mail : ltan@igus.com.sg
4: Cables with special structure for continuous movement in e-chains for medium duty
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applications and radii from 7.5 x d, speed up to 3 m/s. CF98.PLUS PVC iguPUR PUR TPE New Basic requirements unsupported 1 2 3 4 5 6 ≥ 400m CF98.PLUS Every comment is welcome - whether it‘s about
low 1 2 3 4 5 6 7 highest
TPE
Travel distance
TPE
3 x d Control cable | TPE | chainflex CF98.PLUS Class 7.5.4.2 Oil resistance none 1 2 3 4 highest 3 x d ®
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5: Cables for continuous movement in e-chains for heavy duty applications and radii from Torsion none 1 2 3 4 ±360° Guarantee usability, design, delivery tables, the tests or tech- Outer jacket CFRIP Inner jacket Core structure Core
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6.8 x d, speed up to 10 m/s. 100,000,000 3 x d 100m Properties and approvals High identification
UV resistance
Double strokes guaranteed
Travel distance, e-chain ®
Bend radius, e-chain ®
up to 36 months guarantee nical data.
6: Cables for continuous movement in e-chains for heaviest duty applications and radii from z For heaviest duty applications and 100 million Oil resistance Oil-resistant (following DIN EN 60811-404), bio-oil-resistant (following VDMA
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24568 with Plantocut 8 S-MB tested by DEA), Class 4
especially small radii down to 3 x d double strokes Silicone-free Free from silicone which can affect paint adhesion (following PV 3.10.7 – status
5 x d, speed up to 10 m/s. z z TPE outer jacket in e-chains ® Halogen-free 1992) Thanks in advance for your feedback.
Following DIN EN 60754
Oil and bio-oil-resistant
z PVC and halogen-free guaranteed!
7: Cables for continuous movement in e-chains for heaviest duty applications and smallest z z Low-temperature-flexible UL verified Certificate No. B129699: "igus 36-month chainflex cable guarantee and
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Hydrolysis and microbe-resistant
service life calculator based on 2 billion test cycles per year"
radii, indoor and outdoor, radii from 4 x d, speed up to 10 m/s and more. EAC Certificate No. RU C-DE.ME77.B.00300/19 Best regards Conductor Fibre optic Core insulation Overall shield Centre element
REACH REACH In accordance with regulation (EC) No. 1907/2006 (REACH) cables
Dynamic information
Bend radius e-chain ® linear minimum 3 x d Lead-free Following 2011/65/EC (RoHS-II/RoHS-III) Luther Tan
2 Travel distance Temperature flexible minimum 3 x d Cleanroom According to ISO Class 1. The outer jacket material of this series complies with ASEAN Product Manager
fixed
minimum 3 x d
e-chain ® linear
-35°C up to +90°C
CF9.15.07 - tested by IPA according to standard DIN EN ISO 14644-1
1: Unsupported travel up to 10 m flexible -50°C up to +90°C (following DIN EN 60811-504) CE Following 2014/35/EU chainflex cables
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fixed
-55°C up to +90°C (following DIN EN 50305)
v max. unsupported 10m/s UKCA In accordance with the valid regulations of the United Kingdom (as at 08/2021)
2: Gliding travel up to 10 m a max. gliding 6m/s Filling Element shield Element jacket Material Dimensions
100m/s 2
3: Gliding travel up to 20 m Travel distance Short, very fast applications with small radii and restricted installation space, Guaranteed service life (details see page 28-29)
Double strokes*
Class 5 Double strokes* 5 million 40 million 100 million
4: Gliding travel up to 50 m Torsion Torsion ±90°, with 1m cable length, Class 2 Temperature, [factor x d] [factor x d] [factor x d]
R min.
R min.
R min.
from/to [°C]
Cable structure -35/-25 4 6 7 REACH
5: Gliding travel up to 100 m Conductor Conductor consisting of a highly flexible special alloy. -25/+80 3 4 5 6 6 7
+80/+90
Core insulation Mechanically high-quality TPE mixture. * Higher number of double strokes? Service life calculation online u www.igus.eu/chainflexlife
6: Gliding travel up to 400 m and more
Core structure Cores wound in a layer with especially short pitch length.
Typical application areas
Core identification Colour code in accordance with DIN 47100. z For heaviest duty applications and especially small radii down to 3 x d, Class 7 Operating Vacuum UL-Listed UL/CSA EAC
CF98.PLUS.02.03.INI: brown, blue, black z Especially for short, very fast applications with small radii and restricted installation space, Class 5
3 Oil resistance Outer jacket CF98.PLUS.03.04.INI: brown, blue, black, white z z Almost unlimited resistance to oil, also with bio-oils, Class 4 pressure
Torsion ±90°, with 1m cable length, Class 2
Low-adhesion, extremely abrasion-resistant and highly flexible TPE mixture,
1: No oil resistance Electrical information adapted to suit the requirements in e-chains ® . z z Indoor and outdoor applications, UV-resistant
Colour: Steel blue (similar to RAL 5011)
Pick and place machines, automatic doors, cleanroom, very quick handling
2: Oil-resistant (following DIN EN 50363-4-1) Nominal voltage 300/300V
Testing voltage 1,500V
3: Oil-resistant (following DIN EN 50363-10-2) Guarantee
4: Oil-resistant (following EN 60811-404), bio-oil-resistant (following VDMA 24568 with Example image CE UKCA DESINA Cleanroom NFPA
EPLAN download, configurators u www.igus.eu/CF98PLUS up to 36 months guarantee
Plantocut 8 S-MB tested by DEA) 134 36-month guarantee ... more than 1,350 cable types from stock ... no cutting charges EU2023 EU2023 UL-verified chainflex ® guarantee ... www.igus.eu/ul-verified 135
4 Torsion
1: No torsion NEC CLPA DNV Toxicity Low gas
2: ±90°, with 1 m cable length density
3: ±180°, with 1 m cable length In theory the following classes would be possible:
4: ±360°, with 1 m cable length Lowest "Class 1.1.1.1", highest "Class 7.6.4.4"